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Material guide

Wood & MDF

What works on wood and MDF: the right drill bit, saw blade, glue, screw and sanding grit, plus why MDF needs its own screws and pilot holes.

A small block plane on a wooden bench with curled wood shavings
Photo: fireskystudios.com asthetik (Unsplash), Wikimedia Commons, CC0

Quick facts

Best drill bit
Brad-point bit for clean holes; spade, Forstner or hole saw for big ones
Best blade
Carbide-tipped; more teeth for smoother cuts with less chip-out
Best glue
PVA wood glue: clamp 30 to 60 minutes, no stress on the joint for 24 hours
MDF screws
Parallel-thread screws in a pilot hole at least 90% of the root diameter
Sanding
Solid wood: start at 120 grit, stop at 180 to 220. MDF edges: 120, seal, then 220 to 320.
Formaldehyde
MDF sold in the US must meet EPA TSCA Title VI emission limits

Wood is the most forgiving material on this list. Solid wood has grain. It cuts, splits and swells along that grain, and it moves as it takes on or loses moisture.

MDF is different. It's wood fiber pressed with resin into a flat, even sheet. It has no grain, so it won't split along it, and it paints smoothly. But its core is soft. A wood screw driven into an MDF edge can split the sheet or just strip out.

So the tricks are different too. In solid wood, you fight tear-out and splitting near the ends. In MDF, you fight weak screw holding and thirsty edges that soak up paint.

Both make fine dust when you cut or sand, so plan to catch it at the tool.

Drill into wood & MDF

Use a brad-point bit for clean, exact holes. Its center spur stops it from wandering, and the outer spurs cut down on splinters. For big holes, use a spade bit, Forstner bit or hole saw. In MDF, drill a pilot hole for every screw.

What to use: Brad-point bit set

Guides

Cut wood & MDF

Use a carbide-tipped blade on a circular, table or miter saw. More teeth give a smoother cut with less chip-out; fewer teeth cut faster for rough work. MDF cuts cleanly with carbide but makes fine dust, so hook up a vacuum or cut outside.

What to use: Carbide blade, tooth count matched to the cut

Guides

Glue wood & MDF

Use PVA wood glue for wood-to-wood and MDF joints. Clamp for 30 to 60 minutes, and don't stress the joint for 24 hours. Indoor glue isn't for outdoor work, so pick a water-resistant type there. To glue wood to concrete or metal, use construction adhesive.

What to use: PVA wood glue and clamps

Guides

  • Best wood glue: PVA vs polyurethane vs epoxy (tested) (coming)
  • Titebond I vs II vs III (coming)
  • Wood glue clamp time (how long to clamp, by glue) (coming)
  • Waterproof glue for outdoor wood and plastic (coming)
  • Adhesive for wood or metal to concrete (coming)
  • Gorilla Glue foamed and expanded: why, and how to clean it (coming)

Screw or anchor into wood & MDF

In solid wood, drill a pilot hole near board ends and in hardwood so the screw doesn't split it. In MDF, skip wood screws. Use parallel-thread or drywall-type screws in a pilot hole, at least 1 in from face corners and 3 in from edge corners.

What to use: Wood screws for lumber; MDF or drywall-type screws for MDF

Guides

Sand or finish wood & MDF

For solid wood, start at 120 grit and work up to 180 or 220, ending with the grain. MDF faces come smooth. MDF edges soak up finish, so sand them with 120, seal them, then sand lightly at 220 or 320.

What to use: Random orbital sander, 120 to 220 grit

Guides

More wood & MDF guides